Bob Katt's Weblocation
A Tower Built of Wine/Beer, etc. Bottles
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For Stargazing, Meditation and Watching the River Roll by.
I intend to make it about 16 feet high... as high as the six by six center pole. 
It will have a cantilevered deck with railings around the top. 
Emerging through a trap door at the top of the spiral staircase, one would shut the trap door to prevent falling through absent-mindedly.

tower7.jpg

On 7th step (like the Miles Davis song)
towernow.jpg
0 7 / 0 7 / 0 7

  7th step on 7/7/07.
 

spacer.jpg

Linda from inside on top step
lindainside.jpg
New fresh yellowish 2"X8".

 
 
now there's
TWO more steps
than pictured 
at right. (9)
 
 
  I first saw a bottle tower near Alto Pass, Illinois on the farm of an artist, Dan Johnson.  His utilized a central column and a winding stairway made of iron which he welded together.  He also utilized flying buttresses of iron.  His bottles' bottoms face inward creating an outward appearance somewhat akin to a porcupine or a sea urchin...spiny protuberances.
  My protuberances are inside the tower.  The bottoms are facing outward looking something like you would expect by using glass blocks.
  My central column is an 18 foot 6X6 and the winding staircase is made of four foot sections of 2X8. 
Laying the foundation, etc.
 

  I started by constructing a ring of luan
 10 feet in diameter and six inches high, 
to provide a form for the concrete circle.
Within the ring I dug 3 equally spaced holes,
each about 3 feet deep so there would be
 'piers' created going down into the earth
 for more architectural stability than
a mere concrete circle would provide.

Raising the center post

  I left a void in the center of the circle
which was about a foot in diameter. 
I dug a hole into the earth throught that void,
going down about two feet or so.  The
18 foot 6X6 was then raised and dropped 
into the hole, trued up and concrete was
then poured around the post to stabilize.
 

Raising the sides and circular staircase

 The sides are started by laying a bead
of mortar around the edge of the circle.
Bottles are then laid upon the bead with
the bottoms facing outward and the necks
of the bottles(with corks and/or tops)
pointing toward the center post.
The circular staircase is done one step
at a time. As the layers of bottles
 attains a height of about 9 inches, a
wooden bracket is screwed into the 6X6
and a 2X10, 4 feet long is laid
from the post outward and across the
layer of bottles, every flat side of
the post and at each of the corners.

8 rows high at this point in time
lindatower2.jpg
3 steps of the winding staircase complete

Making the Cadenated Arch Doorway

To make a perfect arch, I hung a chain upside down

from two nails. I then traced the shape onto a board

and cut it out (twice). Spacing the two "cadenated" (Latin: cadena: chain)  shapes

about 9" apart I then went around the curved sides with masonite

and stood it on a few bricks then 'bottled'

over and around it, kicked out the bricks , removed the

form and"Joila!"...a perfect, cadenated arch. 

archdoorwayform.jpg
Form for cadenated arch (chain-shaped)

Six steps done in spiral staircase
towerice.jpg
Looks good with snow & ice on it.

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